Independent VSD, automation and marine engineering support across the UKProduction stopped? 0330 153 9188

New Start Energy · Industrial automation

Industrial automation that preserves your process knowledge.

Industrial automation, PLC and HMI upgrades, drive integration, obsolescence planning, testing and commissioning from New Start Energy.

Plan your industrial automation upgrade.

Record the installed controls, operating sequence, interfaces, risks and shutdown constraints.

Integrate PLCs, HMIs and drives.

Plan PLC, HMI and drive integration around safe testing and a controlled migration.

Prepare for the first discussion.

Send PLC and HMI model details, available software and backups, panel photographs and drawings. Include the required process changes and available shutdown window.

Discuss this requirement with NSE.

Share the equipment, application, operating risk and timescale so the engineering team can identify the right next action.

Contact New Start Energy →

Industrial control panel before and after PLC automation upgrade
PLC and industrial automation upgrades

Preserve the process knowledge while removing obsolescence risk.

Successful PLC and HMI upgrades retain proven machine behaviour while replacing unsupported hardware, weak diagnostics and undocumented interfaces.

NSE plans the controls, drives, networks, panels, testing and shutdown work as one controlled migration.

Discuss an automation upgrade

A controlled modernisation route.

Document

Capture programs, I/O, sequences, permissives, alarms, networks, operator knowledge and available backups.

Design

Select maintainable PLC, HMI and drive hardware while defining interfaces and rollback requirements.

Build

Develop software and panel changes around the agreed operating requirement and safety constraints.

Test

Bench-check logic, communications and interfaces before the shutdown window.

Commission

Prove I/O, sequences, alarms, drive integration and controlled machine operation.

Hand over

Provide current backups, drawings, settings and documentation for future maintenance.

Begin by documenting what exists.

Survey

Capture hardware, software, communications, drawings, sequence and safety interfaces.

Plan

Define obsolescence, spares, backups, shutdown activities, testing and rollback.

Build and test

Complete design, panel work, software, simulation and acceptance checks.

Commission

Controlled site implementation, validation, records and handover.

Typical automation support.

PLC and HMI migration

Planned transition from ageing or unsupported platforms.

Drive and motion integration

Controls, references, feedback and communications.

Control-panel modifications

Engineered changes supported by drawings and agreed testing.

Conveyor and process controls

Sequences, interlocks, coordinated drives and operational recovery.

Request a system review →   See completed automation projects →